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national grating custom cutting and fabrication services

National Grating Offers Custom Cutting and Fabrication of FRP Solutions

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A custom fabricated bracket made out of custom cut FRP Angle.

At National Grating we specialize in providing the FRP solutions that our customers need to complete their projects.  We stock high levels of Molded and Pultruded FRP Grating as well as FRP Stair Treads, FRP Stair Tread Covers, FRP Beams, Angles and Tubing.   National Grating also has the capability to cut our standard FRP solutions to custom sizes based on our customers’ needs.

“We strive to provide our customers with the best FRP Solutions. Offering custom fabrication services to our customers assists them in completing their projects as quickly, easily and cost effectively as possible. A no-brainer addition to our services!” Dylan Powell, National Grating, Sales Director.

Why do customers want custom sized FRP solutions?

A custom fabricated cage for propane tanks was made out of Yellow Molded FRP Grating and FRP Angle.

Cost: Save time and money by having our FRP solutions arrive on location ready to go. We provide competitive shop rates to keep your project moving and on budget.

Safety: Custom-cut grating ensures a precise fit for specific areas or irregular shapes, reducing the risk of improper installation and safety risks.

Convenience/Reducing Set-up Time: Having the fabrication department at National Grating customize your FRP product enables installation upon arrival without the need for set-up and personal protective equipment; the ultimate in value, safety, and convenience.

CNC Capability: National Grating can cut FRP using a CNC Machine for precise specifications.

P.Eng stamped drawings: We can work from your drawings or provide P.Eng stamped drawings.

Tailored Fit: Custom-cut grating ensures a precise fit for specific areas or irregular shapes. It allows you to match the grating to existing structures or equipment.

Replacement: When replacing damaged sections of existing grating, custom cuts ensure seamless integration without compromising structural integrity.

Project Requirements: Every project is unique and we have the ability to custom cut our grating to meet special project requirements. This means your projects won’t be limited by standard sizes and lengths and ensures the grating fits perfectly.

A box of custom CNC cut FRP shims.

Expertise: We are the experts. We have been preparing custom FRP Solutions for many years and have the experience and know-how to complete a variety of difficult custom jobs with precision, speed and accuracy.

Remember to consult with our FRP experts about load requirements, chemical resistance, and slip resistance when selecting FRP grating.   We can work from your drawings or provide P.Eng stamped drawings as well.

Or, if you choose to do it yourself please contact us for our fabrication guide.

National Grating Customer Service

National Grating prides itself on providing exceptional customer service to all customers, big and small.

Reach out to us today for your next FRP Project!

Sales@NationalGrating.com / 1-844-599-0260

Molded FRP Grating was custom cut to fit seamlessly into this drainage trench.

National Grating Fiberglass Reinforced Plastic (FRP) Solutions:

Molded FRP Grating was cut to fit perfectly into metal trays for this stair case.
national grating frp stair

Fiberglass FRP Stair Tread Covers Revitalize Old Stairs

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metal stairs
Before: These unsightly metal stairs needed improvement. FRP Stair Tread Covers were the perfect solution!

Fiberglass FRP Stair Tread Covers easily install over existing metal, wood or concrete stairs to instantly improve safety, usability, visibility, and aesthetics.

National Grating recently assisted a small business in Ontario to revitalize their old steps with Fiberglass FRP Stair Tread Covers.  The outdoor staircase provides access to the Yoga Studio on the second level of the building.  The old stairs were rusting and becoming unsightly and hazardous.  Fiberglass FRP Stair Tread Covers were easily installed over the existing metal stairs.

Entrances are the first impression for customers approaching your business.  The unsightly stairs leading to the Yoga Studio not only provide access to clients, but they are also the first thing people see before they enter the business and the last thing they see when they leave. The rusting, old stairs looked terrible and presented a bad first impression for clients. The Yoga Studio decided it was time for an update!  New National Grating Fiberglass Stair Treads cover up old stairs without need for a new rebuild, while providing added safety through bright yellow nosing and a grippy anti slip coating. 

People use FRP (fiberglass reinforced plastic) stair tread covers for several reasons, including safety, durability, and ease of installation. FRP stair tread covers are known for their non-slip properties, which enhance safety on stairs. They are lightweight, making them easy to install, and fiberglass-reinforced plastic is durable and resistant to corrosion, making it a suitable material for enhancing stair safety.

metal stairs
Before: Outdoor Metal Grating staircases rust and corrode. FRP Plate is another perfect solution to cover up unsightly metal with a grippy top.

Fiberglass FRP Stair tread covers from National Grating have been widely installed over metal, wooden, and concrete stairs with ease.

FRP Stair Tread Cover Benefits

The benefits of using FRP (fiberglass reinforced plastic) stair tread covers over traditional materials include:

  • Safety: FRP stair tread covers are known for their non-slip properties, which enhance safety on stairs.
  • Durability: Fiberglass-reinforced plastic is durable and resistant to corrosion, making it a suitable material for enhancing industrial stair safety.
  • Ease of Installation: FRP stair tread covers are lightweight, making them easy to install.
  • Versatility: They can be used on various surfaces such as step ladders, concrete, wood, and metal stairwells.
  • Cost-Effectiveness: They can cover worn-out or outdated steps, saving money by avoiding the need for expensive rebuilds.
national grating frp stair treads
Fiberglass FRP Stair Tread Covers create a beautiful finished product.

Overall, the use of Fiberglass stair tread covers offers advantages in terms of safety, durability, ease of installation, versatility, and cost-effectiveness compared to traditional materials.

FRP Stair Tread Cover Applications

FRP (fiberglass reinforced plastic) stair tread covers have various applications due to their beneficial properties. Some of the common applications include:

  • Interior and Exterior Use: FRP stair tread covers are suitable for both interior and exterior applications, making them versatile for use in different settings.
  • Industrial Settings: They are used in industrial settings to enhance safety on stairs, walkways, and platforms, especially in heavy traffic areas where anti-slip surfaces are essential.
  • Outdoor Walkways: FRP stair tread covers are ideal for outdoor walkways due to their anti-slip surfaces, providing an important safety feature in areas with heavy foot traffic.
  • Various Substrates: They can be used on a variety of substrates such as concrete, wood, stone, metal, and brick stairs, making them suitable for different types of stairwells.
  • Safety Enhancement: These covers are designed to reduce accidents caused by slips and falls, making them a practical and affordable solution for protecting steps.
national grating frp solutions
Fiberglass FRP Stair Tread Covers are attractive and functional.

FRP stair tread covers are widely used in industrial, outdoor, and indoor settings to improve safety, protect steps, and provide anti-slip surfaces on various substrates.

How to Install FRP Stair Tread Covers

To install FRP (fiberglass reinforced plastic) stair tread covers over metal stairs, the following general steps can be followed:

  • Contact National Grating to speak with an experienced individual to help you make the best decision. 
  • Measure: Take measurements of the stair treads so the National Grating fabrication team can size your stair tread covers for a perfect fit.  Assess how many stair tread covers you require.
  • Preparation: Ensure that the metal stairs are clean, dry, and free from any debris or protrusions that could affect the installation.
  • Attachment: Use stainless steel or zinc plated saddle clips and domed or flat head bolts suitable in length for the depth of the FRP tread covers. Pre-drill the FRP to the proper hole size for the screws being used.
  • Installation: Pre-position the FRP covers in place to ensure the fit, then install screws about 6 inches from the ends of the piece, and additional screws every 2 feet as needed.
how to install fiberglass frp stair tread covers
A large washer with a nut and bolt is used here to securely hold the FRP Stair Tread to the existing metal step.

Once installed, ensure that the covers are securely and firmly attached and provide a non-slip surface for safe use before opening to the public.

how to install frp fiberglass stairs
Above the stair treads a flat head bolt is used to create a flat walking surface.

Other Fiberglass FRP Stair Options from National Grating

Fiberglass FRP Stair Treads

fiberglass frp stair tread
Fiberglass FRP Stair Treads are made from molded FRP with a heavy duty nosing section that can be marked yellow for added safety. The grated design is perfect for outdoor application as water, ice and snow simply falls through for no buildup or maintenance

National Grating also has full FRP Molded Stair Treads for situations when the existing stair needs to be replaced or for new staircase construction. 

Fiberglass stairs are the best solution for outdoor anti-slip stairs. They outlast traditional building materials and are easy to install. Stair treads made of FRP grating are lightweight, easy to fabricate, and highly durable.

Fiberglass stair treads are available as molded FRP treads with yellow nosings and a gritted top surface for all weather grip, for the ultimate in safety. Non-slip stair treads are corrosion resistant and lightweight.

Fiberglass stairs can be fabricated from fiberglass grating, which opens up the options enormously for color, resin, grit, mesh size, and whether molded fiberglass grating or pultruded FRP grating is more suitable.

Fiberglass FRP Railing

Fiberglass Railing Systems are a natural accompaniment to fiberglass stairs for corrosive environments – all components will outlast and outperform steel, stainless steel, wood, or other traditional materials.

FRP railing is non-conductive and in cold environments does not become cold to the touch like metal.

Fiberglass FRP Plate

FRP Plate for stairs walkways
FRP Plate can be easily fitted over old metal or steel stairs and walkways to provide a solid, grippy surface.

Fiberglass Plate is a large sheet of FRP that comes in a variety of colors with an anti slip, grippy coating. FRP plate is perfect to cover unsightly landings and platforms with a solid anti slip surface.

FRP Plate comes in thicknesses ranging from 1/8″ to 3/4″ and various resin systems. Plate can be installed on fiberglass grating, metal or concrete, for heavy loads and complete flooring system with all the benefits of fiberglass reinforced panels.

National Grating Customer Service

National Grating prides itself on providing exceptional customer service to all customers, big and small.

Reach out to us today for your next FRP Project!

Sales@NationalGrating.com / 1-844-599-0260

Pultruded FRP Grating: The Ideal Solution for Marine Dry Docks and Rail Yards

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Pultruded Fiberglass Reinforce Plastic (FRP) Grating is the ideal product Marine Dry Docks and Rail Yards across North America due to its many advantages over traditional building materials.

National Grating has been seeing high levels of interest in Pultruded FRP Grating for applications such as Marine Dry Docks in the great lakes and even as far north as Alaska (due to its winter advantages) as well as Rail Yards across North America.

T-5000 Pultruded FRP Grating in yellow was used to replace the previous material
T-5000 Pultruded FRP Grating in yellow was used to replace the previous material.

This Marine Towing Drydock has found the perfect solution for its demanding environment with the implementation of Pultruded T-5000 FRP Grating from National Grating. This innovative grating, engineered from fiberglass-reinforced plastic (FRP), offers a comprehensive set of advantages that address the specific needs of the rail yard, ensuring enhanced performance and durability.

pultruded frp decking
A picture before T-5000 Pultruded FRP yellow grating was installed

Corrosion Resistance and Longevity
Pultruded FRP Grating is designed to withstand the harshest environments, making it an ideal choice for the Marine Towing Drydock Rail Yard. Its superior corrosion resistance, surpassing traditional materials such as stainless steel, aluminum, and galvanized gratings, ensures longevity and minimizes maintenance requirements.

Heavy-Duty Performance
Engineered to carry higher loads, Pultruded T-5000 Grating delivers exceptional strength and stiffness, making it well-suited for the rigorous demands of the rail yard. Its heavy-duty design provides the necessary support for various operational activities, contributing to a reliable and robust infrastructure.

Safety and Efficiency
The safety surface of Pultruded T-5000 Grating, featuring a coarse epoxy grit, enhances worker safety, even in challenging conditions. This prioritization of safety aligns with the dry docks commitment to maintaining a secure working environment for its personnel.

Low Maintenance and Cost-Effectiveness
The implementation of Pultruded T-5000 Grating offers the  Marine Towing Drydock Rail Yard a low-maintenance solution, reducing the need for frequent repairs and upkeep. Furthermore, its cost-effectiveness and long-term performance make it a valuable investment for the rail yard’s operational infrastructure.

pultruded frp grating marine dock
Yellow Pultruded FRP Grating was chosen for this Alaskan application due to its long lifespan, non slip surface, light weight, resistance snow buildup.

Pultruded Grating stands as the optimal choice for a Marine Drydock, providing a durable, high-performance solution that addresses the specific requirements of the environment. Its corrosion resistance, heavy-duty performance, safety features, and cost-effectiveness make it an indispensable asset for the rail yard’s ongoing success and operational efficiency.

Pultruded FRP Grating in other Industries:

Pultruded Fiberglass Grating is commonly used in various industries due to its superior strength, corrosion resistance, and durability. Some potential industries where Pultruded T-5000 grating may be successfully implemented include:

  1. Marine and Offshore: Due to its corrosion resistance and durability, Pultruded FRP grating is suitable for marine and offshore applications, such as shipyards, docks, and offshore platforms.
  2. Industrial Manufacturing: Industries requiring heavy-duty flooring and grating solutions, such as manufacturing plants, chemical processing facilities, and industrial warehouses, can benefit from the high-strength and low-maintenance characteristics of Pultruded FRP grating.
  3. Transportation: The transportation sector, including railway facilities and infrastructure, can utilize Pultruded FRP grating for its durability and resistance to environmental factors.
  4. Construction and Infrastructure: In construction and infrastructure projects, Pultruded FRP grating can be used for walkways, platforms, and structural applications due to its high strength and corrosion resistance.

Characteristics of Pultruded Fiberglass grating make it a versatile solution for a wide range of industries that require durable, corrosion-resistant, and high-strength grating products.

pultruded frp fiberglass grating yellow grey
Yellow and Grey Pultruded FRP Grating compliments each other perfectly and presents an elevated level of safety due to high color contrast.
pultruded frp grating rail yard
Installation of Pultruded FRP Grating is fast and easy due to its lightweight nature.

Why choose Pultruded FRP Grating?

Pultruded FRP (Fiber Reinforced Plastic) grating is often chosen over molded FRP grating or steel grating for industrial applications due to several key differences in their characteristics and performance. Here are the main reasons for choosing pultruded FRP grating:

Strength and Stiffness: Pultruded grating has a higher fiberglass concentration, making it stronger and stiffer than molded grating. This characteristic makes it suitable for applications requiring higher load-bearing capacity and longer spans.

Corrosion Resistance: Pultruded grating offers excellent corrosion resistance, making it ideal for harsh industrial environments where exposure to chemicals, moisture, and corrosive elements is a concern.

Heavy-Duty Applications: Due to its superior strength and load-bearing capabilities, pultruded grating is well-suited for heavy-duty industrial applications, such as manufacturing plants, chemical processing facilities, and offshore platforms.

Customization and Versatility: Pultruded grating can be customized to meet specific project requirements, offering versatility in panel sizes, resin systems, and other design features to accommodate various industrial applications.

Fire Retardant Properties: Some pultruded grating products are manufactured with fire retardant properties, making them suitable for applications where fire safety is a concern.

Pultruded Fiberglass grating is preferred over molded grating for industrial applications due to its higher strength, stiffness, corrosion resistance, suitability for heavy-duty use, and the ability to be customized to meet specific project requirements.

Pultruded FRP VS Steel and Wood Grating

pultruded frp grating dry dock
Pultruded FRP Grating was chosen in this application due to the deterioration of the wood and its fasteners.

Pultruded FRP (Fiber Reinforced Plastic) grating is often chosen over steel grating for industrial applications due to several key advantages. Here are the main reasons for choosing pultruded FRP grating over steel grating:

  1. Corrosion Resistance: Pultruded FRP grating offers superior corrosion resistance compared to steel grating, making it ideal for corrosive environments, including chemical processing, marine, and industrial settings.
  1. Strength-to-Weight Ratio: Pultruded FRP grating provides high strength with a lower weight compared to steel, offering easier installation and reduced structural support requirements.
  1. Low Maintenance: FRP grating requires minimal maintenance and is resistant to chemicals, making it an attractive choice for industrial applications where exposure to water, chemicals, and cleaning agents is common.
  1. Safety Surface: The walking surface of pultruded grating often has a coarse epoxy grit bonded to the bearing bars, providing a safe surface for workers, even in wet conditions.
  1. Customization and Versatility: Pultruded FRP grating can be customized to meet specific project requirements, offering versatility in panel sizes, resin systems, and other design features to accommodate various industrial application.

Pultruded FRP grating is preferred over steel and wood grating for industrial applications due to its superior corrosion resistance, high strength-to-weight ratio, low maintenance requirements, safety features, and customization options. These advantages make it a versatile and cost-effective solution for a wide range of industrial settings.

Other Industries Utilizing Pultruded FRP Grating:

  • chemical processing
  • food & beverage
  • marine
  • aquatic centers
  • oil & gas
  • power
  • manufacturing
  • construction
  • pharmaceutical
  • metals & mining
  • pulp & paper
  • recreation
  • water parks
  • telecommunications
  • shipping centers
  • transportation facilities
  • water & waste treatment

National Grating FRP for World Trade Centre New York

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National Grating Supplies FRP Structural Shapes for WTC Transportation Hub

Reaching three levels underground, the 800,000-square-foot World Trade Center transportation hub will link the PATH trains with Hudson River ferries to New Jersey, and 11 city subway lines. Hundreds of workers are busy around the clock building the nearly $4 billion steel-concrete-and-glass structure, set to open in 2015.

world-trade-center-transportation-hub frp structural shapes by National Grating

WTC Transportation Hub Construction

 

Through New York based Broad Construction National Grating supplied FRP structural shapes used in building the Transportation Hub.

Currently under construction are the two wing-like sections forming the East-West Connector, to be separated by a special feature: a skylight that will open like a huge eye.. On each Sept. 11, this “oculus” will be aligned so direct sunlight will shine through the glass at 10:28 a.m.—the time when the second tower collapsed in 2001, according to the article.

Towering over the hub is One World Trade Center, the centerpiece of the rebuilt 16-acre trade center site. And right above the complex lies the 9/11 Memorial plaza with its reflecting pools.

National Grating is pleased that our FRP structural shapes are part of this important facility.

Bulk and Wholesale Discounts Available on Large Orders

Contact Our Industry-Leading Service Dept for Quotes and Support

You will be contacted within one business day. Guaranteed.


Our frp structural shapes ship across America, including New York City.

All our frp structural shapes meet required frp specs Fast Delivery via our Superior Logistics Network

National Grating provides frp structural shapes to ALL major cities including:

Texas: Houston, Dallas / Fort Worth, San Antonio, Austin, El Paso, Arlington, Dallas, and Brownsville
New York: Buffalo, Rochester, Monroe, Yonkers, Westchester, Syracuse, and Albany.
Pennsylvania: Philadelphia, Pittsburgh, Allentown, Erie, Reading, Scranton, and Bethlehem
California: Los Angeles, San Diego, San Jose, San Francisco, Fresno, Sacramento, and Oakland
Florida: Jacksonville, Miami, Tampa, Orlando, and St. Petersburg
Illinois: Chicago , Aurora, Rockford , Joliet , Naperville, Springfield , Peoria, and Elgin
Ohio: Columbus, Cleveland, Cincinnati, Toledo, Akron, Dayton , Parma , Canton, and Youngstown
Georgia: Atlanta, Augusta, Columbus, Macon, Savanna, Athens, Sandy Springs, and Roswell
Nort Carolina: Charlotte, Raleigh , Greensboro , Durham , Winston-Salem , Fayetteville , and Cary
Michigan: Detroit, Grand Rapids, Warren , Sterling Heights, Lansing Eaton & Ingham , and Ann Arbor
New Jersey: Newark , Jersey City, Paterson, Elizabeth, Edison, Woodbridge, and Lakewood
Virginia: Virginia Beach, Norfolk, Chesapeake, Richmond, Newport News, Alexandria, Hampton
Massachusetts: Boston, Worcester, Providence, Springfield, Bridgeport, New Haven, Hartford
Indiana: Indianapolis, Fort Wayne, Evansville, South Bend, Carmel, Fishers, Bloomington, Hammond

We can ship frp structural shapes within 2 business days to the following Locations:
Seattle, Spokane, Tacoma, Phoenix, Tucson, Scottsdale, Nashville, Memphis, Knoxville, St. Louis, Kansas City, Baltimore Annapolis, Frederick, Birmingham, Mobile, Huntsville, Milwaukee, Madison, Green Bay, Minneapolis, St. Paul, Duluth, Colorado Springs, Bolder, Fort Collins, Columbia, Charleston, Mount Pleasant, New Orleans, Baton Rouge, Shreveport, Louisville, Lexington, Frankfort, Portland, Eugene, Bend, Oklahoma City, Tulsa, Norman, Hartford, New Haven, Stamford, Des Moines, Cedar Rapid,

Iowa City, Jackson, Biloxi, Gulfport, Waterbury, Roanoke, Gary, Little Rock, Fayetteville, Hot Springs, Salt Lake City, Park City, St. George, Wichita, Topeka, Henderson, Carson City, Albuquerque Santa Fe, Charleston, Morgantown, Huntington, Boise, Nampa, Meridian, Idaho Falls, Bangor, Augusta, Manchester, Portsmouth, Concord, Providence, Newport, Warwick, Missoula, Billings, Bozeman, Wilmington, Dover, Newark, Sioux City, Rapid City, Fargo, Bismarck, Anchorage, Juneau, Fairbanks, Burlington, and Cheyenne

Our pricing and service experts are standing by to help to find the best product for your project. With many varieties in stock and expedited shipping, we can supply your project with frp structural shapes at the best possible price with the lowest freight charges.